减人增效,降低成本

Click to edit Master title style,*,page,*,/,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,Click to edit Master title style,*,page,*,/,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,2.0 Slim Battery 1827685-X,减人增效,Department:Manual Assembly I,Prepared by:,Xu,Guoping,date/time,Kaizen,团队成员,Kaizen,团队成员,辅导员,:,团队组长：,团队成员：,2024/11/29,2,产品组成,产品名称：,2.0 Slim Battery(685-X),客 户,:,应 用：电脑,零件构成及用量：,零件 用量,HSG PCS,Cont,PCS,2024/11/29,3,活动的背景,新项目产品上量，急需人员，招工难以满足生产需求，为此如何节约现,有人员，提高人员利用率，是我们首要的任务。,2024/11/29,4,现状调查,Slim,Battery,一周效率,产量统计,27,日期,产量,效率,人数,人时,8,月,8,日,4536,102%,8,11,8,月,9,日,5544,102%,8,11,8,月,10,日,5544,102%,8,11,8,月,11,日,5544,102%,8,11,8,月,12,日,4896,103%,8,11,平均值,5212,102.5%,8,11,产 量：,5212 PCS/,班,效 率：,102.5%,人时：,15.8/kpcs,还有改善空间吗？,2024/11/29,5,制程分析,工艺时间不合理,!,拉线的平衡率进行测量结果是,86.35%,2024/11/29,6,制定改善计划,方 案：,优化拉线布局，平衡拉线。,培训人员操作方法，一专多能。,实施标准工作，合并终压及高低针,Gauge,导通及位置度,Gauge,。,成本预算：,0,元,2024/11/29,7,制定目标,目标设定,做得到吗？！,2024/11/29,8,改善实施,整条拉线需要,8,人,整条拉线需要,7,人,改善前,改善后,2024/11/29,9,效果确认,拉线平衡率,达到,95.59%,2024/11/29,10,效果确认,Slim,Battery,一周效率,产量统计,27,日期,产量,效率,人数,人时,9,月,5,日,4320,112%,7,9,9,月,6,日,4824,112.6%,7,10,9,月,7,日,4841,113%,7,10,9,月,8,日,4854,113%,7,10,9,月,9,日,4824,113%,7,10,平均值,4732,112.7%,7,9.8,目 标 实 现,总成本投入：,0,元,(RMB),人员费用节省：,(2,人*,11H*1220/174)*2*30=,9255,元,(RMB)/,月,直接经济效益：,9255,元,(RMB)/,月,IE,标准从,9,月开始由,61.2,Pcs/mhr,人调整为,70,Pcs/mhr,2024/11/29,11,文件化制度化,DCC,03 SEP 2011,CONTROLLED COPY,2024/11/29,12,无形成果,2024/11/29,13,未来计划,从小事做起，从细节入手。,下一步：将评估,1827684-X,实施改善。,2024/11/29,14,谢谢！,Q&A,2024/11/29,15,