工时法模具估价表

工,时,时,法,法,模,模,具,具,估,估,价,价,表,表,1,、,、,小,小,型,型,冲,冲,压,压,模,模,具,具,制,造,造,工,工,费,费,G,a1,A,1,*,T,1,式,中,中,T,1,小,小,型,型,冲,冲,压,压,模,模,具,具,制,制,造,造,全,全,过,过,程,程,的,的,总,总,工,工,时,时,（,（h,）,）,；,；,A,1,小,小型,冲,冲压,模,模具,制,制造,中,中的,单,单位,工,工时,的,的平,均,均费,用,用，,简,简称,工,工时,单,单价,（,（元,h,）,）。,式(1),T,1,=T,01,K,10,+N,1i,N,1i,=N,11,+N,12,+N,13,+N,14,+N,15,+N,16,+N,17,T,01,基点,工,工时,，,，见,表,表1,K,10,基点,工,工时,修,修正,系,系数,，,，见,表,表2,N,1i,，因,不,不同,因,因素,增,增加,工,工时,，,，见,表,表3,8,制造,总,总工,时,时,式(2),式(3),表1,中,中小,型,型模,具,具制,造,造基,点,点工,时,时T,01,（h,）,）,模具类型,模具结构,凹模周界（mm*mm）,63*50,80*63,100*80,125*100,160*125,200*160,250*200,315*250,400*315,500*400,63,80,100,125,160,200,250,315,400,500,落料模,固定卸料工件下漏,37,40,45,56,68,98,125,183,278,356,弹压卸料工件下漏,41,43,49,60,72,105,131,191,285,373,固定卸料工件下顶,43,46,53,65,76,110,138,199,298,388,弹压卸料工件下顶,47,50,56,68,81,114,143,205,306,395,凹模倒装工件下打,43,46,53,65,76,110,138,199,299,388,平均工时,39,45,51,61,75,107,135,195,293,382,级进模,23工位,100,112,129,169,203,278,396,505,多于3工位,127,145,169,227,276,384,556,714,平均,114,129,149,198,240,331,476,610,表1,中,中小,型,型模,具,具制,造,造基,点,点工,时,时T,01,（h,）,）续1,模具类型,模具结构,凹模周界（mm*mm）,63*50,80*63,100*80,125*100,160*125,200*160,250*200,315*250,400*315,500*400,63,80,100,125,160,200,250,315,400,500,冲孔模,固定卸料工件下漏,38,40,45,56,68,98,126,185,278,369,弹压卸料工件下漏,41,43,49,59,73,105,130,190,285,373,弹压倒装工件上打,43,46,53,65,76,110,138,199,298,388,工件上打废料下漏,47,50,56,67,80,113,143,202,303,391,平均工时,42,45,51,62,74,107,134,194,291,380,复合模,倒装,56,59,66,77,91,126,157,221,326,418,正装,62,66,73,86,99,135,169,235,344,418,平均,59,63,71,82,95,131,161,228,335,418,表1,中,中小,型,型模,具,具制,造,造基,点,点工,时,时T,01,（h,）,）续2,模具类型,模具结构,凹模周界（mm*mm）,63*50,80*63,100*80,125*100,160*125,200*160,250*200,315*250,400*315,500*400,63,80,100,125,160,200,250,315,400,500,弯曲模,V型,27,31,35,38,41,48,53,63,73,90,U型,41,43,48,51,59,69,79,88,99,108,平均工时,34,37,43,45,50,59,66,76,86,99,拉深模,圆形落料拉深,40,41,43,47,53,59,68,81,106,121,矩形拉深,57,62,68,79,93,113,153,201,258,325,平均,49,50,56,63,73,86,111,141,182,223,精冲模,落料,300,350,450,550,650,复合,340,400,500,600,700,平均,320,375,475,575,675,表2,基,基点,工,工时,修,修正,系,系数K,10,系数,非冲裁模或非圆冲裁模,圆冲裁模凹模周界,63,80,100,125,160,200,250,315,400,500,K10,1.0,0.74,0.73,0.7,0.66,0.61,0.5,0.45,0.37,0.3,0.28,表3 冲,裁,裁周长因,数,数工时系,数,数K,11,凹模周界（mm*mm）,63*50,80*63,100*80,125*100,160*125,200*160,250*200,315*250,400*315,500*400,63,80,100,125,160,200,250,315,400,500,周长基数Lz0,60,90,120,200,300,420,560,740,1000,1360,K,11,圆形,0.28,0.32,0.38,0.45,0.5,0.52,0.54,0.56,0.58,0.6,非圆形,0.3,0.34,0.4,0.48,0.53,0.55,0.57,0.6,0.62,0.64,N,11,T,01,*K,10,*K,11,*【Lz/LZ0-1】,Lz/LZ：实际,冲,冲裁周长/冲裁周,长,长基数,N,11,冲裁周长,因,因素工时,T,01,*K,10,基点工时*基点工,时,时修正系,数,数,K,11,冲裁周长,因,因素修正,系,系数,式(4),表4 自,制,制铸铁滑,动,动模架因,素,素工时系,数,数K,12,凹模周界（mm*mm）,63*50,80*63,100*80,125*100,160*125,200*160,250*200,315*250,400*315,500*400,K,12,0.058,0.058,0.058,0.058,0.064,0.064,0.07,0.07,0.07,0.07,N,12,T,01,*K,12,N,12,铸铁模架,因,因素工时,T,01,基点工时,K,12,铸铁模架,因,因素公式,系,系数,式(5),表5 自,制,制钢底板,滑,滑动模架,因,因数工时,系,系数K,13,凹模周界（mm*mm）,63*50,80*63,100*80,125*100,160*125,200*160,250*200,315*250,400*315,500*400,K,13,0.38,0.37,0.35,0.31,0.28,0.20,0.17,0.13,0.10,0.07,N,13,T,01,*K,13,N,13,钢底板,模,模架因,素,素工时,T,01,基点工,时,时,K,13,钢底板,模,模架因,素,素公式,系,系数,式(6),表6,慢,慢走丝,因,因数工,时,时系数K,14,凹模周界（mm*mm）,63*50,80*63,100*80,125*100,160*125,200*160,250*200,315*250,400*315,500*400,63,80,100,125,160,200,250,315,400,500,K,14,圆形,0.59,0.68,0.81,0.95,1.01,1.06,1.14,1.19,1.23,1.27,非圆形,0.64,0.72,0.85,1.02,1.12,1.17,1.21,1.27,1.31,1.36,N,14,T,01,*K,10,*K,14,N,14,慢走丝,因,因素工,时,时,T,01,*K,10,基点工,时,时*基,点,点工时,修,修正系,数,数,K,14,慢走丝,因,因素工,时,时系数,式(7),表7,单,单孔工,时,时t,1,孔规格,圆孔直径（mm）,非圆孔周长（mm）,6,612,1216,1620,2025,2530,60,6080,80100,100150,150200,200250,250300,t,1,（h）,4,4.5,6,7.5,8.5,9,13.5,15,17.5,22.5,24,32,36,N,15,t1-T,01,*K,11,N,15,多孔因,素,素工时,，,，基点,工,工时是,按,按其中,直,直径大,的,的孔计,的,的。,T,01,*K,11,基点工,时,时*周,长,长因素,工,工时系,数,数,t,1,单孔工,时,时,多孔冲,模,模因数,工,工时,式(8),N,16,t,1,t,1,单孔工,时,时，见,表,表3.7,复合模,各,各种形,孔,孔因数,工,工时N,16,式(9),表8,精,精冲模,因,因数工,时,时系数K,17,凹模周界（mm）,100,130,150,210,240,K,17,圆形,0.08,0.08,0.08,0.07,0.07,非圆形,0.09,0.09,0.08,0.08,0.07,N,17,T,01,*K,10,*K,17,N,17,精冲模,因,因素工,时,时,T,01,*K,10,基点工,时,时*基,点,点工时,修,修正系,数,数,K,17,精冲模,，,，冲件,材,材料厚,度,度大于4mm,时,时的工,时,时系数,式(10),（1）,制,制造总,工,工时T,1,的计算,T,1,=T,01,K,10,+N,1i,N,1i,=N,11,+N,12,+N,13,+N,14,+N,15,+N,16,+N,17,（2）,工,工时单,价,价A,1,的确定,工时单,价,价A,1,是将完,全,全成本,中,中的原,材,材料费,、,、设计,费,费、试,模,模费、,销,销售费,用,用等非,制,制造费,用,用除去,后,后的非,完,完全成,本,本与制,造,造过程,中,中实际,发,发生的,所,所有工,时,时之和,的,的比值,。,。取20100,2小,型,型冲压,模,模具原,材,材料费,的,的计算,公,公式及,参,参数,M,c1,=1.3V,i,i,10,-3,a,i,+a,M,c1,材料费（元),V,i,*,i,所用模具钢,材,材体积(cm,3,)*密度(kg/m,3,),ai 单,价,价(元/kg）,a 标准,件,件总价（元,）,）,对规格偏小,的,的小型冲压,模,模具，原材,料,料费可按生,产,产成本的2025,计,计算,M,c1,G,a1,(1+,d,1,)+,U,1,*（0.20.25）/(1-,0.2,0.25,),式(1-11),式(1-12),3技术开,发,发费系数d,1,（设计费系,数,数）的确定,小型冲压模,具,具设计费系,数,数d,1,，依据设计,难,难易程度、,工,工作量多少,，,，分三种情,况,况选取，其,值,值列于表9,中,中。,设计分类,审核模具图样,依冲件图设计,依冲件样品设计,d1,0.020.03,0.080.1,0.120.15,表9 技术,开,开发费系数d1,4试模费U,1,的确定,在一般情况,下,下，试模工,作,作在制模单,位,位即可完成,，,，所以试模,费,费U1可忽,略,略不计。若,由,由于条件限,制,制，试模工,作,作必须在其,它,它外单位进,行,行时，可按,每,每次试模发,生,生的实际费,用,用累计，当,然,然最高试模,次,次数必须给,予,予限定，小,型,型冲压模具,以,以三次试模,次,次数为限。,5运输费,、,、售后服务,费,费、差旅费,等,等其它费用Q的确定,小型冲压模,具,具的包装运,输,输费等其它,费,费用根据实,际,际情况予以,统,统计核算。,6利