喷漆品质管理

Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,*,喷漆品质管理,PAINTS QUALITY CONTROL,Prepared by: QSMC SQE Rick Miao,Oct 20 2003 revision 01,试漆,试产渐进生产计划,（,SLR ）,PPAP,SIP,SOP,ready,送承认,量产渐进生产计划,（SLM),RTS,量产,喷漆量产前管制流程,稳定量产,直通率目标量产点检,漆厂线上稽核,量产,SL,-,制程不良,P-chart,SQRC Review,试漆报告,CPK report,调漆及喷漆参数标准,PMP，SIP and SOP,试产前,SL,喷漆稽核,点检,喷漆周月报,-直通率目标,-周月品质改善,(3up chart and,painting monthly report,ISSUE,异常处理,-,DELL 5C report,-TFC SCAR,-LESSON LEARN,喷漆品质系统管理,喷漆制程管理流程,Thickness CPK,building,Color match CPK,building,Safety launch building,-co-work with paints suppliers try thickness Spec and CPK in.,-Trial run units min. 30pcs,-Fix the painting parameter.,-Painting applicators take care.,-Trail run min. 100pcs for yield rate,- Yield rate meet target.,-Top 5 issue with FA and CA.,-co-work with paints suppliers try,Painting color with tints adjustment,to in Spec.,-Trial run units min. 30pcs.,-Fix the painting tints ratio.,-Painting suppliers take care.,-co-work with paints suppliers try color and Thickness CPK 1.33.,-Trial run min. 3 lots(each lots 30pcs),-QSMC SQE involve each CPK report,Review.,-All reliability should be passed.,Painting Applicators Trail run process flowchart,Yield rate,building,CPK Continues,Trial Run building,-.color and thickness Spec and CPK. in,-.reliability testing passed.,-.yield rate can support RTS.,Trail run ok,-Before RTS 3K,trial run safety launch,- After RTS 5K,MP safety launch.,- Safety launch with issue highlight.,with FA and CA per day.,试漆,PROCSS,流程,Spec.,PMP creation,Safety launch building,-Color chip,-PDS and Cosmetic & testing Spec.,-Painting ratio viscosity Spec.,-Trail run min. 100pcs for yield rate,- Yield rate meet target.,-Top 5 issue with FA and CA.,-Based on trail run result create,PMP.,-Painting ratio and viscosity parameter.,-FAI and IPQC check items.,-Flash time & oven temp. and time.,-Painting parameter.,-Reliability testing and color & film building.,-Co-work with TFC IQC to create SOP and SIP,-Customer Spec. and QC and process key point.,Painting Applicators Trail run system flowchart,Yield rate,building,SIP and SOP creation,-.color and thickness Spec and CPK. in,-.reliability testing passed.,-.yield rate can support RTS.,Trail run ok,-Before RTS 3K,trial run safety launch,- After RTS 5K,MP safety launch.,- Safety launch with issue highlight.,with FA and CA per day.,试漆,SYSTEM,流程,Supplier Paint Safe Launch Status,Example of Reporting format,Corrective Action Tracking Log,Example of Reporting format,Painting PMP,-The FPY targets are defined for each process and stages:,-,SLR (Safe Launch Ramp) since system pilot build Mass production,Build stage,SLR(Qty:3K),Mass production(Qty:5K),Forming process,Injection,95.00%,96 .00%,Pressing,85.50%,90.00%,Die-casting Al/Zn/Mg,90%/90%/79%,95%/95%/87%,Painting process,Painting-plastic,86.00%,for one pass,88.00%,for one pass,Painting-Metal/Mg,78.90%/75%,for one pass,83.00%/83%,for one pass,Sub-assy process,Sub-assy(incl. Heat staking, gluing, etc.),96.00%,98.00%,2,nd,Tier Supplier Quality Gate of New Tooling,Safety launch quality goal,喷漆测试项目,SPCE,喷漆量产前点检表,Painting CPK report,涂装试作参数记录,试漆报告,Dell,2K Monocoat with two applications,Operation Guide Plastic,Pretreatment,2k Monocoat,DFT 10-15um,Baking,(30 mins60C),Baking,(30 mins60C),Packing,flash,Flash,All information is given in good faith but users must satisfy themselves that there are no,circumstances requiring additional information or precautions or the verification of details given,EH10/02,2k Monocoat,DFT 10-15um,Inspect,Defect,Yes,No,Yes#,No,2000,grit,sanding,Inspect,Defect,#This step is only allowed one time. If part is still defective after passing through the second application station,twice, the part must be scrapped.,Total DFT will range from 20-45 microns.,Paints process flowchart,Dell,2K Monocoat with one Application,Operation Guide Plastic,Pretreatment,With Mineral Spirits,2K Monocoat,DFT 20-30um,Baking,(,30mins60C,),Substrate Temp.,flash,All information is given in good faith but users must satisfy themselves that there are no,circumstances requiring additional information or precautions or the verification of details given,EH10/02,Scuff Sanding,With 2000grit,Clean,NO,Yes,Inspect,Defect,Package,No more than 1 time rework;,Total DFT 20-60 microns;,Dell need to confirm total DFT.,4. The process will be modified based on line condition.,3-5,minsAmbient,Cool Down2 Hrs later,4-48,hrs later,XPM60360S:XPH80002:M850-59572,=4:1:1,Viscosity: 1218 Seconds NK2#,Issue #,:,Issue Title,:,Date:,Description,:,Champion,:,Containment,:,Root Cause,:,Corrective Action,:,Preventive Action,:,Verification:,described sheet-,Characterize,Contain,Cause,Corrective Action,Closure,Blank form example,Green = Completed,Yellow = Currently Working,Red = Future Work,5C report,Blank form example,3-up Chart,Blank form example,3-up Chart,柏拉圖月報也應填寫妥當並指出哪些問題點尚未解決.,這樣的方式將有助於確立方向使行動有所進展.,3-up chart,Blank form example,炉温曲线,Sample,30,分钟,Blank form example,漆厂漆技术产品资料,Blank form example,漆厂漆技术产品资料,Blank form example,漆厂,LINE SUVERY,喷漆量产前点检表,量产前,Building,系统,SQRC Review,Blank form example,P-chart Control,Blank form example,品质不良分析流程,Blank form example,Lesson learn(,经验互享）,谢谢观看,/,欢迎下载,BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. BY FAITH I BY FAITH,内容总结,喷漆品质管理。PPAP,SIP,SOP。-制程不良P-chart。PMP，SIP and SOP。(3up chart and。-DELL 5C report。to in Spec.。-.reliability testing passed.。Die-casting Al/Zn/Mg。95%/95%/87%。88.00%for one pass。Sub-assy(incl. Heat staking, gluing, etc.)。DFT 10-15um。=4:1:1。Viscosity: 1218 Seconds NK2#。Verification: described sheet-。Blank form example。谢谢观看/欢迎下载,