品质部月报

,单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2013-3-14,#,1,月月总结,2,月月计划,品质部周汇报材料,目,录,录,一、原,材,材料进,料,料检验,品,品质（IQC）,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,三、成,品,品入库,品,品质及,客,客户投,诉,诉（QA）,四、上,月,月工作,总,总结,五、下,月,月工作,计,计划,1.1IQC月批退,统,统计（,总,总计）,一、原,材,材料进,料,料检验,品,品质（IQC）,月份,1,月份,2,月份,3,月份,4,月份,5,月份,6,月份,7,月份,8,月份,9,月份,10,月份,总检验批数,604,总不良批数,51,批合格率,91.56%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,95%,95%,95%,95%,95%,95%,95%,95%,95%,95%,1.2进料月,批,批退统,计,计（材,料,料/供应商,）,）,一、原,材,材料进,料,料检验,品,品质（IQC）,材料,供应商,检验批数,批退数,厂商批合格率,材料批合格率,型材,恒美,70,6,91.4%,96.4%,海达,37,100.0%,宏茂,142,1,99.3%,幸福,2,2,0.0%,二极管,虹扬,21,100.0%,100.0%,扬杰,31,100.0%,电缆线,鑫宏业,24,100.0%,100.0%,宝兴,11,100.0%,五金,佳腾,72,22,69.4%,72.9%,星火,35,8,77.1%,史陶比尔,6,100.0%,欧力尔,2,100.0%,弘涛,10,4,60.0%,鸿诚,4,1,75.0%,塑胶件,迪恩,33,6,81.8%,87.8%,美亚,11,100.0%,史陶比尔,5,100.0%,包材,信美,61,1,98.4%,98.5%,五华,5,100.0%,塑胶原料,沙伯基础,7,100.0%,100.0%,富技化工,4,100.0%,其它,其它,11,100.0%,100.0%,1.3型材进,料,料检验,不,不良统,计,计,一、原,材,材料进,料,料检验,品,品质（IQC）,1.4接线盒,进,进料检,验,验不良,统,统计,一、原,材,材料进,料,料检验,品,品质（IQC）,2.1边框材,料,料投产,不,不良统,计,计（总,计,计）,一、原,材,材料进,料,料检验,品,品质（IQC）,月份,1,月份,2,月份,3,月份,4,月份,5,月份,6,月份,7,月份,8,月份,9,月份,10,月份,投产总数,738009,不良数,32882,合格率,95.5%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,92.0%,2.2边框材,料,料投产,不,不良统,计,计（供,应,应商）,一、原,材,材料进,料,料检验,品,品质（IQC）,供应商,投产数,不良数,厂商合格率,恒美,375267,15522,95.9%,海达,125562,4338,96.5%,宏茂,231885,12228,94.7%,幸福,3527,402,88.6%,安泰,1768,392,77.8%,2.3边框材,料,料投产,不,不良统,计,计,一、原,材,材料进,料,料检验,品,品质（IQC）,2.4接线盒,材,材料投,产,产不良,统,统计（,总,总计）,一、原,材,材料进,料,料检验,品,品质（IQC）,月份,1,月份,2,月份,3,月份,4,月份,5,月份,6,月份,7,月份,8,月份,9,月份,10,月份,投产总数,6045872,不良数,28989,合格率,99.5%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,93.0%,2.5接线盒,材,材料制,程,程月不,良,良统计,（,（材料/供应商,）,）,一、原,材,材料进,料,料检验,品,品质（IQC）,材料,供应商,投产数,不良数,厂商合格率,材料合格率,二极管,虹扬,648589,150,100.0%,100.0%,扬杰,510057,356,99.9%,电缆线,鑫宏业,555238,1753,99.7%,99.7%,宝兴,217570,891,99.6%,五金,佳腾,2758940,4173,99.8%,99.4%,欧丽尔,#DIV/0!,星火,786341,19027,97.6%,弘涛,223342,946,99.6%,鸿诚,285361,1631,99.4%,塑胶件,史陶比尔,60434,62,99.9%,99.9%,其它,其它,#DIV/0!,#DIV/0!,2.6接线盒,材,材料制,程,程不良,统,统计,一、原,材,材料进,料,料检验,品,品质（IQC）,1.1制程异,常,常不良,统,统计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,铝边框,/,支架五金,571,接线盒,259,注塑,365,1.2五金型,材,材制程,异,异常件,数,数不良,统,统计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,责任线别,1A,2A,1B,2B,3B,1C,2C,1D,2D,角码,边框异常件数,59,36,40,46,46,32,63,56,48,42,1.3边框制,程,程异常,件,件数不,良,良分析,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,1.4五金型,材,材制程,异,异常件,数,数不良,统,统计,责任线别,五金,五金异常件数,83,1.5五金制,程,程异常,件,件数不,良,良分析,1.6接线盒,制,制程异,常,常件数,不,不良统,计,计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,责任线别,连接器一线,连接器二线,连接器三线,连接器四线,半成品一线,半成品二线,半成品三线,半成品四线,成品一线,成品二线,成品三线,成品四线,接线盒异常件数,5,23,37,13,4,5,9,24,58,54,31,32,1.7接线盒,制,制程异,常,常件数,不,不良分,析,析,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,1.8注塑制,程,程异常,件,件数不,良,良统计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,责任线别,注塑白班,注塑夜班,注塑异常件数,157,125,1.9注塑制,程,程异常,件,件数不,良,良分析,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,2.1边框制,程,程制损,统,统计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,周期,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,边框投产总数,1414253,加工不良数,1324,报废率,0.09%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,2.2边框制,程,程制损,不,不良统,计,计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,线别,1A,2A,1B,2B,3B,1C,2C,1D,2D,边框投产数,221249,150276,195868,146535,109245,161438,126323,163884,139435,加工不良数,164,107,136,186,105,145,173,146,162,加工不良率,0.07%,0.07%,0.07%,0.13%,0.10%,0.09%,0.14%,0.09%,0.12%,目标,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,2.3边框制,程,程制损,不,不良分,析,析,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,2.4接线盒,制,制程制,损,损统计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,周期,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,线盒投产总数,1625129,不良数,4639,报废率,0.29%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,0.1%,2.5接线盒,制,制程制,损,损不良,统,统计,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,半成品,1,线,半成品,2,线,半成品,3,线,半成品,4,线,成品,1,线,成品,2,线,成品,3,线,成品,4,线,连接器,2,线,连接器,3,线,连接器,4,线,投产数,145792,22700,127295,120862,151925,158800,133695,135400,209375,210680,208605,加工不良数,126,103,176,207,800,700,684,504,417,467,455,加工不良率,0.09%,0.45%,0.14%,0.17%,0.53%,0.44%,0.51%,0.37%,0.20%,0.22%,0.22%,目标,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,0.10%,2.6接线盒,制,制程制,损,损不良,分,分析,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,目标,注塑白班,注塑夜班,生产数,3612863,4662745,加工不良数,1137,1655,加工不良率,0.03%,0.04%,目标,0.10%,0.10%,2.7接线盒,制,制程制,损,损不良,分,分析,二、制,程,程稽核,抽,抽检品,质,质（IPQC）,1.1成品批,退,退统计,三、成,品,品入库品质及客户,投,投诉（QA）,周期,1,月,2,月,3,月,4,月,5,月,6,月,7,月,8,月,9,月,10,月,总检验批数,1013,总不良批数,51,批合格率,94.97%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,目标,96%,96%,96%,96%,96%,96%,96%,96%,96%,96%,1.2车间报,检,检批退,汇,汇总,三、成,品,品入库品质及客户,投,投诉（QA）,生产车间,总报检批数,批退数,批合格率,接线盒,289,16,94.5%,铝边框,724,35,95.2%,1.3接线盒,车,车间报,检,检批退,统,统计,三、成,品,品入库品质及客户,投,投诉（QA）,接线盒,班组,/,线别,报检批数,批退数,批合格率,成品机种,报检批数,批退数,批合格率,成品,1,线,80,4,95.0%,JK01A,67,5,92.5%,成品,2,线,81,2,97.5%,JK06A,91,1,98.9%,成品,3,线,43,1,97.7%,JK05A,66,6,90.9%,成品,4,线,66,9,86.4%,JK02B-3,29,1,96.6%,MSX-01,37,3,91.9%,1.4边框车,间,间报检,批,批退统,计,计,三、成,品,品入库品质及客户,投,投