喷漆品质管理培训课件

Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,*,#,本资料来源,喷漆品,质,质管理,PAINTSQUALITYCONTROL,Preparedby:QSMCSQERickMiao,Oct202003revision 01,试漆,试产渐,进,进生产,计,计划,（SLR,）,）,PPAP,SIP,SOP,ready,送承认,量产渐,进,进生产,计,计划,（SLM),RTS量产,喷漆量,产,产前管,制,制流程,稳定量,产,产,直通率,目,目标量,产,产点检,漆厂线,上,上稽核,量产SL,-,制程不,良,良P-chart,SQRC Review,试漆报,告,告,CPKreport,调漆及,喷,喷漆参,数,数标准,PMP,，,，SIP andSOP,试产前SL,喷漆稽,核,核,点检,喷漆周,月,月报,-直通,率,率目标,-周月,品,品质改,善,善,(3up chart and,paintingmonthly report,ISSUE异常处,理,理,-DELL 5C report,-TFC SCAR,-LESSON LEARN,喷漆品,质,质系统,管,管理,喷漆制,程,程管理,流,流程,ThicknessCPK,building,ColormatchCPK,building,Safetylaunch building,-,-,-co,-,-workwith paintssupplierstry thicknessSpec andCPKin,.,.,-Trial rununitsmin,.,.30pcs,-Fixthepaintingparameter.,-,-,-Paintingapplicatorstakecare.,-Trail runmin,.,.100pcsforyieldrate,-Yieldrate meettarget.,-Top5 issue withFAand CA.,-co-workwithpaintssuppliers try,Paintingcolorwith tints adjustment,toinSpec.,-Trial rununitsmin,.,.30pcs.,-Fixthepaintingtintsratio,.,.,-Painting supplierstake care,.,.,-co-workwithpaintssuppliers trycolorandThickness CPK,1.33.,-Trial runmin,.,.3lots(each lots30pcs,),),-QSMCSQE involveeachCPKreport,Review,.,.,-Allreliabilityshouldbepassed.,PaintingApplicatorsTrailrunprocessflowchart,Yieldrate,building,CPKContinues,TrialRunbuilding,-.colorandthickness Specand CPK.in,-.reliabilitytesting passed.,-.yieldrate cansupport RTS.,Trailrunok,-BeforeRTS3Ktrialrunsafety launch,-AfterRTS5KMPsafetylaunch.,-Safetylaunch withissuehighlight.,with FA andCAperday.,试漆PROCSS流程,Spec.,PMPcreation,Safetylaunch building,-,-,-Colorchip,-,-,-PDS andCosmetic,&,&testingSpec.,-,-,-Paintingratioviscosity Spec,.,.,-Trail runmin,.,.100pcsforyieldrate,-Yieldrate meettarget.,-Top5 issue withFAand CA.,-Based on trail runresultcreate,PMP,.,.,-Painting ratio andviscosityparameter.,-FAIandIPQCcheckitems.,-Flash time,&,&oven temp,.,.andtime.,-Painting parameter.,-Reliability testingand color&filmbuilding.,-Co-workwithTFCIQC to createSOPand SIP,-Customer Spec,.,.andQCandprocesskeypoint,.,.,PaintingApplicatorsTrailrunsystem flowchart,Yieldrate,building,SIPand SOPcreation,-.colorandthickness Specand CPK.in,-.reliabilitytesting passed.,-.yieldrate cansupport RTS.,Trailrunok,-BeforeRTS3Ktrialrunsafety launch,-AfterRTS5KMPsafetylaunch.,-Safetylaunch withissuehighlight.,with FA andCAperday.,试漆SYSTEM流程,SupplierPaintSafe LaunchStatus,Example of Reportingformat,Corrective ActionTrackingLog,Example of Reportingformat,PaintingPMP,-The FPYtargets aredefined foreach processand stages:,-SLR,(,(SafeLaunch Ramp,),)since systempilotbuildMass production,Build stage,SLR(Qty:3K),Mass production(Qty:5K),Forming process,Injection,95.00%,96.00%,Pressing,85.50%,90.00%,Die-casting Al/Zn/Mg,90%/90%/79%,95%/95%/87%,Painting process,Painting-plastic,86.00%,for one pass,88.00%,for one pass,Painting-Metal/Mg,78.90%/75%,for one pass,83.00%/83%,for one pass,Sub-assy process,Sub-assy(incl.Heat staking,gluing,etc.),96.00%,98.00%,2ndTier Supplier QualityGateofNewTooling,Safetylaunch qualitygoal,喷漆测,试,试项目SPCE,喷漆量,产,产前点,检,检表,PaintingCPKreport,涂装试,作,作参数,记,记录,试漆报,告,告,Dell,2KMonocoatwith twoapplications,OperationGuide,Plastic,Pretreatment,2kMonocoat,DFT,10-15um,Baking,(30mins60C,),),Baking,(30mins60C,),),Packing,flash,Flash,Allinformationisgiveningoodfaithbutusersmustsatisfy themselvesthatthereareno,circumstances requiringadditional information or precautions or theverificationofdetailsgiven,EH10/02,2kMonocoat,DFT,10,-,-15um,Inspect,Defect,Yes,No,Yes,#,#,No,2000grit,sanding,Inspect,Defect,#Thisstep is onlyallowedone time,.,.Ifpart is still defectiveafterpassing throughthe secondapplicationstationtwice,thepart mustbescrapped,.,.,TotalDFTwillrangefrom 20-45 microns,.,.,Paintsprocessflowchart,Dell,2KMonocoatwith oneApplication,OperationGuide,Plastic,Pretreatment,With MineralSpirits,2KMonocoat,DFT,20,-,-30um,Baking,(30mins,60C),SubstrateTemp.,flash,Allinformationisgiveningoodfaithbutusersmustsatisfy themselvesthatthereareno,circumstances requiringadditional information or precautions or theverificationofdetailsgiven,EH10/02,ScuffSanding,With 2000grit,Clean,NO,Yes,Inspect,Defect,Package,Nomore than1time rework;,TotalDFT20,-,-60microns;,Dell needtoconfirmtotalDFT,.,.,4.The processwillbemodifiedbasedonline condition.,3-5minsAmbient,Cool Down2 Hrslater,4-48hrslater,XPM60360S,:,:XPH80002,:,:M850-59572,=4:1:1,Viscosity,:,:1218 SecondsNK2#,Issue#,:,Issue Title,:,Date:,Description,:,Champion,:,Containment,:,Root Cause,:,Corrective Action,:,Preventive Action,:,Verification:,described sheet-,Characterize,Contain,Cause,Corrective Action,Closure,Blankform example,Green,=,=Completed,Yellow,=,=CurrentlyWorking,Red,=,=FutureWork,5Creport,Blankform example,3-up Chart,Blankform example,3-up Chart,柏拉圖,月,月報也,應,應填寫,妥,妥當並,指,指出哪,些,些問題,點,點尚未,解,解決.,這樣的,方,方式將,有,有助於,確,確立方,向,向使行,動,動有所,進,進展.,3-up chart,Blankform example,炉温曲,线,线Sample,30分钟,Blankform example,漆厂漆,技,技术产,品,品资料,Blankform example,漆厂漆,技,技术产,品,品资料,Blankform example,漆厂LINE SUVERY,喷漆量