DEK-Pro Flow-Level I

Click to edit Master text styles,Second level,Third level,Fourth Level,Click To Edit Master Title Style,*,DEK-Pro Flow Training,EE:Wei Li,2007/02/10,1.ProFlow mechanism,ProFlow,的机器结构,2.Adjustment and settings,调整和设置,3.Maintain,保养,Catalog,大纲,2,。,1.Pro Flow Mechanism,机械结构,3,1.Machine Print Carriage,印刷支架,2.Print-head Drive Mechanism,驱动装置,3.Downstop,挡块,4.ProFlow Pressure,压力装置,5.ProFlow Transfer Head,移动印刷头装置,4,5,1.Diaphragm,橡胶隔离膜,2.Diaphragm Retainer,橡胶隔离膜固定支架,3.Filling Port bayonet Cap,填充注入口,4.Filling Port bayonet Cap,填充注入口,5.Filling Port bayonet Cap,填充注入口,6.Recharging Nozzles,填充注入的吸嘴,6,3,加热系统,1.Piston Crosshead,活塞丁字头,2.Pressure Actuators,汽缸,7,8,1.Stepper Motor Drive pulley,步进马达滑轮,2.Stepper Motor(Behind Attachment Plate),步进马达,3.ProFlow Home Sensor,原点感应器,9,2.Adjustment and Settings,调整与设置,(,一,).Cassette Low Sensor,盒子内印刷材料量报警感应器调整,A mechanism,结构,1.Graduated Scale,刻度标识,2.Piston Crosshead,活塞丁字头,3.Securing Screw(1.5mm Allen key),固定螺丝,4.Sensor,印刷物量感应器,10,Badjustment as follow,调整步骤如下,:,1.Press Maint(F8),按,Maint(F8),键,2.Press Diagnost(F6),按诊断键,(F6),Show follow window,显示下面窗口,11,3.Select,ProFlow,and press“Select Module”(F1),选择,ProFlow,按,“Select Module”(F1),键,Show follow window,显示下面窗口,12,4.Select“Drive System to print Height”and press,“Select Module”(F1),选择,“,移动到系统印刷高度,”,按,“Select Module”(F1),键,5.Put 2.0mm Allen key on the Cassettes Diaphragm,Note:the Cassette must empty,将,2.0,的六角棒放在盒子的橡胶隔离膜上,注意,:,盒子内必需是空的,没有印刷物料,6.Select“Toggle air pressure”and press,“Select Module”(F1),选择,“Toggle air pressure”,按,“Select Module”(F1),键,13,7.Opening the machine cover,打开机台正面安全盖,8.Lift off the,ProFlow,pressure mechanism cover,取下压力装置的盖子,如右图部分,9.Loosen the sensor using a 1.5mm Allen Key,用,1.5mm,的六角松开感应器,14,10.Move the sensor to right position(between light,and dark position),移动感应器到正确位置,(,就是感应器刚好发光的位置,),11.Carefully re-tighten the sensor securing screw,Note:To prevent damage to the sensor;,小心拧紧感应器的固定螺丝,注意,:,要防止感应器损坏,12.Replace the pressure mechanism cover,将压力装置的盖子放回原处,13.Close the machine cover cassette,关上机器的正面保护盖子,15,(,二,).Adjustment,ProFlow,Contact position (,ProFlow,Height),调整,PorFlow,接触钢网位置即高度,1.Press Maint(F8),按,Maint(F8),2.Press Calib-Machine(F1),按校正机器键,(F1),16,Show follow window,显示下面窗口,17,3.Press,ProFlow,(F1),按,ProFlow,(F1),键,4.Press,ProFlow,Heights(F1),按,ProFlow,高度,(F1),键,18,Show follow window,显示下面窗口,19,5.Press Incr.(F6)and Decr.(F7)to modify the,“”value,the factor setting for the value,is set to 3 mm.,通过按,F6,或者,F7,来修改数值,通常我们首先设置为,3 mm,6.Press Move to position(F1),Let,ProFlow,to setting,position,按,F1,键,使,ProFlow,到上面设置的位置,20,7.Position a 0.1 mm shim on the stencil under the,transfer head cassette,在印刷头的盒子与钢网中间放置一块,0.1mm,的垫片,8.Go to Step 5 and 6,let transfer head cassette,to contact 0.1mm shim,重复第,5,步和第,6,步,使印刷头的盒子与钢网之间只有,0.1mm,的距离,9.Press Exit(F8),按退出,(F8),键,自动保存刚校正的数据,21,(,三,).,ProFlow,Stencil Support Height adjustment,ProFlow,支撑,PIN,高度调整,1.Loosen the 7 mm hexagonal nut securing the,tooling bottom,拧松顶,PIN,底部的,7mm,内六角螺丝,2.Slide the adjustable tooling top upwards to open,up the tooling top and bottom faces,将顶,PIN,顶端向上滑动调整,从而将顶,PIN,的顶端和,底端分开,22,4.Tighten the bolt locking the adjustable tooling,top to the tooling bottom,由顶,PIN,的顶端向顶,PIN,的底端压紧,后锁紧螺丝,3.Position two printed circuit boards to be printed,between the tooling top and bottom opening faces,放置两块印刷的电路板在分开的顶,PIN,顶端和底端的,之间的位置,23,As follow picture,24,5.Remove both printed circuit boards,取出印刷的电路板,Note:The support is now set to the correct screen,height,is 81mm+thickness of board,注意,:,这支撑,PIN,的高度能够完全接触到钢网,其高度为,81mm,加上印刷电路板的厚度,25,3.Maintain,保养维护,Daily maintenance,日常维护,Three Monthly maintenance,三个月维护,26,clean leftover red glue outside of,ProFlow,清洁印胶头表面粘的红胶,clean,ProFlow,cover,清洁印胶头盖子上的红胶,clean the contact area in,ProFlow,and silk screen,清洁印胶头与网版表面接触部分，包括擦拭胶刀片外延，胶垫底部,Daily maintenance,日常维护,27,first complete daily maintenance,先完成日常维护,unload,ProFlow,As follow picture,拆散出印胶头各部件(如图一二）,take out red glue in,ProFlow,clean leftover red glue on each part,取出多余红胶，清洁各部件残留红胶,Three Monthly maintenance,三个月维护,28,check retainer,Cassette Plunger and wiper Blade,，,all of parts is full,检查胶垫胶套是否完好，擦拭胶刀片是否无损坏，所有配件是否齐全,unload,ProFlow,As follow picture,拆散出印胶头各部件(如图一二）,wash each part with water,用清水冲洗,put parts into Drier and dry them up,放入干燥箱中烘干,load,PrlFlow,组装印胶头,29,胶套,擦拭胶刀片,刀片固定条,铁盖子,图（二）,30,Remark:Home Position,原点位置,31,Remark:Contact Position,接触位置,32,Remark:Print Height,印刷高度,33,The end,34,