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Automated Storage & Retrieval Systems(AS/RS) O utline Current State Uses Supporting Tech. Cost Application Rules Primary Vendors Standards Integration An Application A Sample Problem References Questions Different kinds Standard Unit Load AS/RS Deep-Lane (In one side, out the other.) Miniload Man-on-board Vertical Lift Carousel (Oval Track) Components S/R Machine Storage Modules Pick& Deposit Station Computer Interface Storage Structure (Framework) Load CapacityMax. weight.4,000 lbs.Max. load size.42x48Retriever SpecificationsMax. height.100 ft.Max. horizontal speed.800 fpmMax. vertical speed.150 fpmMax. extractor speed.150 fpmAcceleration/deceleration.2.5 ft secVertical drive.variable AC motorsHorizontal drive.variable AC motorsType of hoist.wire ropeType of extractor.shuttleType of shuttle.single/double deep Power supply.480V, 60HZ, 3PHOn board controller.PLC Specs. for the R/S on the Previous Page Speeds and PowerSpeed Vertical 131,150 fpm Horizontal 450,525,800 fpm Unspecified 377 fpm Power 480V 480V, 60HZ, 3PH Wide Ranges SK Daifuku (SLC)http:/ Costs $500,000 for one aisle of a mini load (totes) $1 million for one aisle of the standard pallet size AS/RSThese prices come from Jim Nunor at SK Daifuku and are just estimates. The prices include all hardware and software, installation, warranty, and service agreement. VNA= very narrow aisle man aboard industrial truck Cost comparison between VNA and AS/RS UsesIndustries that commonly use AS/RS include: food and consumer goods manufaturing, grocery and retail, automotive, chemical, and electronics. Anything that can be put into some kind of unit load can be stored in an AS/RS. Supporting/ Companion Technology Warehouse Management System (WMS) Automated Guided Vehicles (AGV) Automated Electified Monorail (AEM) Refrigeration Integration Application Rules Tpdv H Tpdv H zz 475.0,v0.75L2Max T 25.0,v0.5L2Max T ycd ycs Limitations Speed Load Cost Industry Standards Some of the ANSI/ASME B56 standards apply AS/R systems are rated by load capacity. But nothing is standard since loads can range between 2000lbs and 4000lbs. Vendors Technical PaperModern Materials Handling. “Delivered to your dooorstep” by Megan McCoy, Associated Editor. July 2003, pp. 37-39. References http:/ http:/ http:/ Summary AS/RS is cool AS/RS is expensive AS/RS could save you even more
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