加工中心训练图纸高级

训练题目：复合零件的加工一、图样与技术要求 零件立体图零件图训练要点：1.能够编制平面铣削程序2.能够编制含直线插补、圆弧插补二维轮廓的加工程序3.能够宏程序编制椭圆程序二、工艺规程设计1 刀具及切削参数选择选择合理的刀具加工参数，对于金属切削加工能取到事半功倍的效果。根据加工对象的材质，刀具的材质和规格，从金属切削参数书籍中查找刀具线速度、单刃切削量，确定选用刀具的转速、进给速度，参考切削参数如表11：表11刀具切削速度v （mm/min）每刃进给量f（mm/刃）主轴转速S（r/min）进给速度F（mm/min）备注 12mm立铣刀600.051600200粗加工8mm立铣刀300.051200240粗加工600.052400300精加工2工艺规程安排如下：（工艺路线）从图纸分析，零件加工第一次装夹，夹持75mm的外形加工72 0 -0.04x72 0 -0.04mm方，深10+0.04 0mm椭圆与圆相接的外轮廓，深8+0.04 0mm的两个小突台，深9+0.04 0mm 20+0.04 0mm的圆槽，深5+0.04 0mm的三个扇形内轮廓和12+0.04 0mm的通孔。零件加工第二次装夹，夹持72mm的外形加工薄壁轮廓外侧深5+0.04 0mm，薄壁轮廓内侧8+0.04 0mm，60 0 -0.04mm的外圆深9+0.04 0mm，深12+0.04 0mm60 0 -0.04x60 0 -0.04mm方和薄壁轮廓内侧深10+0.04 0mm的槽，及2-12深10+0.04 0mm的两个圆槽。表12 零件加工工艺卡单位产品名称及型号零件名称零件图号高级零件程序编号夹具名称使用设备工件材料O0001,O002,O0003虎钳VMC-850硬铝工序号工步号工步内容刀具号刀具规格(mm)长度补长号H半径补偿号D切削用量备注主轴转速S(r/min)进给速度F(mm/min)11铣平面T112H01D011600200装夹工件，设G54，X、Y设置在工件中心，Z设置在工件上表面5粗铣72 0 -0.04x72 0 -0.04mm 方T112H01D016001206粗铣深10+0.04 0mm椭圆与圆相接的外轮廓T112H01D016001207粗铣深8+0.04 0mm的两个小突台T112H01D016001208粗铣深9+0.04 0mm 20+0.04 0mm的圆槽T112H01D016001209粗铣深5+0.04 0mm的三个扇形内轮廓T28H02D02120024010粗铣12+0.04 0mm的通孔T28H02D02120024011精铣72 0 -0.04x72 0 -0.04mm 方T28H02D02240030012精铣深10+0.04 0mm椭圆与圆相接的外轮廓T28H02D02240030013精铣深8+0.04 0mm的两个小突台T28H02D02240030014精铣深9+0.04 0mm 20+0.04 0mm的圆槽T28H02D02240030015精铣深5+0.04 0mm的三个扇形内轮廓T28H02D02240030016精铣12+0.04 0mm的通孔T28H02D02240030017去毛刺18检验219调头装夹工件，铣平面，保证28 0.1 -0.1mm尺寸T112H01D01160020020设G54，X、Y设置在12+0.04 0孔中心，Z设置在工件上表面21粗铣薄壁轮廓外侧 深5+0.04 0mmT112H01D01160020022粗铣薄壁轮廓内侧8+0.04 0mmT112H01D01160020023粗铣60 0 -0.04mm的外圆深9+0.04 0mmT112H01D01160020024粗铣深12+0.04 0mm60 0 -0.04x60 0 -0.04mm方T112H01D01160020025粗铣薄壁轮廓内侧深10+0.04 0mm的槽T28H02D021200240T226粗铣2-12深10+0.04 0mm圆槽T28H02D021200240T227精铣薄壁轮廓外侧 深5+0.04 0mmT28H02D022400300T228精铣薄壁轮廓内侧8+0.04 0mmT28H02D022400300T229精铣60 0 -0.04mm的外圆深9+0.04 0mmT28H02D022400300T230精铣深12+0.04 0mm60 0 -0.04x60 0 -0.04mm方T28H02D022400300T231精铣薄壁轮廓内侧深10+0.04 0mm的槽T28H02D022400300T232精铣2-12深10+0.04 0mm圆槽T28H02D022400300T233去毛刺34检验三、参考程序表22零件加工程序加工简图程序说明%001S1600M03G91 G01 X-90 F200Y10X90Y10M99%0002G90G54G0X0.Y-29.S600M3G43H1Z100.Z5.M8X50Y50GO1 Z-15F120G01 X36 G41 D01 F200G01Y-36 C2X-36 C2Y36 C2X36 C2Y0 X50G40G00Z50M30%003G90 G54 G00 X0.0 Y0.0 S1200 M03G43 Z50 H01Z5M08#1=40#2=25#3=180#4=1X50Y50G01 Z-8 F100G01 X25 G41 D01Y-10G02 X-25 Y-10I-25WHILE#3LE360#5=#1*COS#3*PI/180#6=#2*SIN#3*PI/180GO1 X#6 Y#5 F240#3=#3+#4ENDWG00 Z50X50 G40M30%004 G90 G0 G54 X50 Y50 S1200 M3 G43 H2 Z50. Z0. G1 Z-8 F150. G1 X36 G41 D02 Y24 X31 X26 Y33 X36 Y20 X50 G40 G0 Z50. X-50 Y50 G1 Z-8 F150. G1 X-36 G41 D01 Y24 X-31 X-26 Y33 X-36 Y20 X-50 G0 Z50. Y50 G40 X0 Y0 G01 Z-12 F100 G01 X10 G41 D01 G03 I-10 G01 X0 G40 G00 Z50 X0 Y0 G01 Z-20 F100 G01 X6 G41 D01 G03 I-6 G01 X0 G40 G00 Z50 M5 M30%005G90 G54 G00 X0.0 Y0.0 S1200 M03G43 Z50 H01Z5X30Y30GO1 Z-15F300G01 X17.9 G41 D01 F150Y14Y8 X14X7.1X4Y14X7.5Y20X14.4X17.9Y14Y0X30G40G00 Z50.Z5.M8X-30 Y30GO1 Z-15F300G01 X-17.9 G41 D02 F240Y14Y8 X-14X-7.1X-4Y14X-7.5Y20X-14.4X-17.9Y14Y0X-30G40G00 Z50M30%006 G0 G90 G54 X0 Y0 S1200 M3 G43 H2 Z50 z5 G01 Z-10 F100 G2 X-3.8567 Y4.5963 R4. G3 X-5.9088 Y1.0419 R6. G2 X-10.5427 Y-2.2027 R4. G1 X-15.3017 Y-1.3636 G3 X-15.7323 Y-1.493 R.5 G3 X-15.8849 Y-1.9159 R.5 X-9.6016 Y-12.7988 R16. X-8.8317 Y-12.5698 R.5 G1 X-7.179 Y-8.0288 G2 X-2.0521 Y-5.6382 R4. G3 X2.0521 R6. G2 X7.179 Y-8.0288 R4 G1 X8.8317 Y-12.5698 G3 X9.6016 Y-12.7988 R.5 X15.8849 Y-1.9159 R16. X15.3017 Y-1.3636 R.5 G1 X10.5427 Y-2.2027 G2 X5.9088 Y1.0419 R4. G3 X3.8567 Y4.5963 R6. G2 X3.3637 Y10.2316 R4. G1 X6.4699 Y13.9334 G3 X6.2832 Y14.7147 R.5 X-6.2832 R16. X-6.4699 Y13.9334 R.5 G1 X-3.3637 Y10.2316 G2 X-3.8567 Y4.5963 R4. G3 X-5.9088 Y1.0419 R6. G2 X-10.5427 Y-2.2027 R4. G1 X-15.3017 Y-1.3636 G3 X-15.7323 Y-1.493 R.5 G1 Z50 F300. M5 M30G03 X0 Y-20.5 R44.5G00 Z50G01X0Y0G40M3012立铣刀D01=6.2铣平面12立铣刀D01=6.2/6.02粗、精铣72 0 -0.04x72 0 -0.04mm方12立铣刀D01=6.2/6.02粗、精铣椭圆凸台粗铣40x25mm半椭圆凸台给变量#1赋值，定义椭圆长轴给变量#2赋值，定义椭圆短轴给变量#3赋值，定义初始角度给变量#3赋值，定义步距角增量12立铣刀D01=6.2/6.02粗、精铣左上角、右上角凸台及中心圆孔8立铣刀D02=4.2/4.02粗铣深5+0.04 0mm的三个扇形内轮廓加工简图程序说明%007 G0 G90 G54 X-50. Y-8. S2000 M5 G43 H1 Z50 Z5 G1 Z-9. F50 G01 X-42. G41 D02 F100 G3 X-34. Y0. R8. G2 I34. G3 X-42. Y8. R8. G1 X-50. G0 Z50 XO Y0 G40 X1 Y18 G01 Z-15 F100 G01 X7 G41 D01 G03 I-6 G01 X1 G40 G00 Z50 X-18 Y-1 G01 Z-15 F100 G01 X-12 G41 D01 G03 I-6 G01 X-18 G40 G00 Z50 M5 M30%008 G0 G90 G54 X-19.5825 Y-15.453 S1200M3 G43 H1 Z50. Z5 G1 Z-5 F150. G3 X-10 Y-14. R8. F100. G1 X-1 Y-5 G41 D01 G2 X15 Y-5 R12. G3 X23 Y-1 R5. X-1 Y23 R23. X-5 Y15 R5. G2 X-5 Y-1 R12. G1 X-23 Y-18 G2 X-29 Y-18 R4. X-31 Y-15 R34. X-30 Y-10 R4 G1 X-13 Y6.4162 G3 X-13 Y8 R1. G2 X-2 Y34 R16. X34 Y-2 R34. X8 Y-13.32 R16. G3 X6.4162 Y-13.3828 R1. G1 X-10.1005 Y-30 G2 X-15 Y-31 R4. X-18 Y-29 R34. X-18 Y-23 R4. G1 X-10 Y-14. G3 X-8 Y-4 R8 G0 Z50. M5 M30%0010 G0 G90 G54 X20.5 Y-50. S1200 M03 G43 H1 Z50 Z5 G1 Z-12 F150 Y-42. F150 G41 D01 G3 X12.5 Y-34. R8. G1 X0. G2 X-34. Y0. R34. G1 Y25. G2 X-25. Y34. R9. G1 X0. G2 X34. Y0. R34. G1 Y-25. G2 X25. Y-34. R9. G1 X12.5 G3 X4.5 Y-42. R8. G1 Y-50. Z.1 F0. G0 Z50 M5 M308立铣刀D01=4.2/4.02圆形凸台及槽内两孔12立铣刀D01=6.2/6.02铣杯形凸台12立铣刀D01=6.2/6.02铣第三层（凸台）四、零件关键尺寸测量检验74 0 -0.046x74 0 -0.046mm尺寸，检查表面粗糙度R3.2用0.01精度的千分尺进行测量,根据测量结果和被测尺寸的公差要求判断是否合格。检查表面粗糙度，用表面粗糙度比较样本进行比较验定。检验深8+0.04 0mm的两个小突台尺寸，检查表面粗糙度R3.2用0.01精度的千分尺进行测量，根据测量结果和被测尺寸的公差要求判断是否合格。检查表面粗糙度，用表面粗糙度比较样本进行比较验定。检验20+0.04 0mm的圆槽尺寸，检查表面粗糙度R3.2用0.01精度的内径千分尺沿被测尺寸的三个素线方向进行测量，根据测量结果和被测尺寸的公差要求判断是否合格。检查表面粗糙度，用表面粗糙度比较样本进行比较验定。检验12+0.04 0mm的通孔，检查表面粗糙度R3.2用0.01精度的内径千分尺沿被测尺寸的三个素线方向进行测量，根据测量结果和被测尺寸的公差要求判断是否合格。检查表面粗糙度，用表面粗糙度比较样本进行比较验定。检验60 0 -0.04mm的外圆尺寸和60 0 -0.04x60 0 -0.04mm外形尺寸，检查表面粗糙度R3.2用0.01精度的千分尺进行测量,根据测量结果和被测尺寸的公差要求判断是否合格。检查表面粗糙度，用表面粗糙度比较样本进行比较验定。检验9+0.04 0mm 的槽尺寸，检查表面粗糙度R3.2用0.01精度的内径千分尺进行测量，根据测量结果和被测尺寸的公差要求判断是否合格。检查表面粗糙度，用表面粗糙度比较样本进行比较验定。