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柴油机修理完工报告Diesel Overhaul Report型 号: _Model系列号: _Series No.轮机长: _Chief Engineer主 修: _Main Mender验船师: _ Surveyor柴油机检测数据目录The Contents of Measurement Data1. 缸套测量记录表 The Diameter of Cylinder Liner2. 活塞、销孔、销子测量记录表 The Diameter of Piston , Piston Pin , Piston Pin Hole3. 曲拐轴、主轴承测量记录表 Measure Record of Rod Bearing Journals and Main Bearing Journals4. 曲轴测量记录表 Measure Record for Crankshaft5. 曲轴开档测量记录表 Measure Record of Crankshaft Web Deflection6. 导杆间隙测量记录表 Measure Record of Iameter Valve Stems Clearance7. 连杆小端内经测量记录表 Measure Record of Bore in Bearing for Piston Pin8. 活塞与环测量记录表 Measure Record of Piston and Ring9. 凸轮轴、摇臂测量记录表 Camshaft Rocker Measure Record10. 柴油机声光报警及停车保护值的检测数据表 Examine and Measure Datasheet of Diesel Engine Sound Light Alarm and Packing Protect Value11. 喷油泵定时A值测量数据 Test Data of Injector Pump A Value12. 柴油机缸头压力试验 Pressure Test for Diesel Engine Cylinder Heads13. 柴油机负荷/调速试验记录表 Load and Actuator Test Record for Diesel Engine14. 更 换 材 料 清 单Materials and spare parts list15. 施 工 项 目 完 工 报 告 单 Completed Project Report Form表B.1 缸套测量记录表(NO: )Measure Record of Cylinder Liners船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米注:缸套内径参考值170.00mm170.05mm;最大椭圆度0.07mm缸号No. 项目(Item)12345678前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R缸套内径测量 (Bore in Liner)123最大椭圆 (The Biggest Ellipse)缸号No. 项目(Item)12345678前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R前后F&B左右L&R缸套内径测量 (Bore in Liner)123最大椭圆 (The Biggest Ellipse)附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.2 活塞、销孔、销子测量记录表(No. )Measure Record of Piston,Hole of Pin and Dowel船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米活塞销孔标准值为70.06750.0075,标准活塞销直径为69.9620.005缸号No.部位(Location)12345678910111213141516上(Upper)前后(Front&Back)左右(Left&Right)中(Middle)前后(Front&Back)左右(Lift&Right)下(Lower)前后(Front&Back)左右(Left&Right)F端销孔内径(Port F bore Dia. Inside)前后(Front&Back)左右(Left&Right)A端销孔内径(Port A bore Dia. Inside)前后(Front&Back)左右(Left&Right)F端销直径(Port F bore Dia. Inside)前后(Front&Back)左右(Left&Right)A端销直径(Port A bore Dia. Inside)前后(Front&Back)左右(Left&Right)附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):行业1材料表B.3曲拐轴、主轴承测量记录表(NO: )Measure Record of Rod Bearing Journals and Main Bearing Journals船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米注:曲拐轴直径范围135.000mm0.025mm,曲拐轴轴承间隙范围0.107mm0.218mm注:主轴颈直径范围:160.000mm0.025mm,主轴承间隙范围0.122mm0.241mm缸号No.位置(Place):项目(Item)12345678上下U&D左右L&R上下U&D左右L&R上下U&D左右L&R上下U&D左右L&R上下U&D左右L&R上下U&D左右L&R上下U&D左右L&R上下U&D左右L&R曲拐轴直径(Dia. of Rod Bearing Journals)12曲拐轴轴承间隙(Clear-ance Between Rod Bearn and bearing)前Front后Back前Front后Back 前Front后Back 前Front后Back 前Front后Back 前Front后Back 前Front后Back 前Front后Back 左L中M右R主轴轴承间隙 (Clear- ance of Main Bearing)左L中M右R附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.4曲轴开档测量记录表(NO: )Measure Record of Crankshaft Web Deflection船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米开档差曲线表(Curve of Crankshaft Web Deflection)1234开档差(Crankshaft Web Deflection)气缸号No.5678开档差(Crankshaft Web Deflection)附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.5 导杆间隙测量记录表(NO: )Measure Record of Iameter Valve Stems Clearance船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米缸号No. 项目(Item)12345678导杆间隙(Clearance of Guides and Valve Stems)进气 (Gas in)排气(Gas out)气门杆径(Dia. of Valve Stems)进气 (Gas in)排气(Gas out)进气间隙范围:0.011mm0.081mm (进气门标准杆径为9.4410.01,进气导管标准内径为9.4870.025)缸号No. 项目(Item)910111213141516导杆间隙(Clearance of Guides and Valve Stems)进气 (Gas in)排气(Gas out)气门杆径(Dia. of Valve Stems)进气 (Gas in)排气(Gas out)排气间隙范围:0.011mm0.081mm (排气门标准杆径为12.5730.01 排气导管标准内径为12.6190.025)附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.6 连杆小端内经测量记录表(NO: )Measure Record of Bore in Bearing for Piston Pin船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米注:连杆小端范围:70.000mm0.008mm缸号No. 项目(Item)12345678前Front上下U&D左右L&R后Back上下U&D左右L&R缸号No. 项目(Item)910111213141516前Front上下U&D左右L&R后Back上下U&D左右L&R附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.7 活塞与环测量记录表(NO: )Measure Record of Piston and Ring船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米注:A型活塞环油环天地间隙标准值 0.04mm0.6mm,B型活塞环油环天地间隙标准值 0.067mm0.125mm使用塞尺测量注:活塞环搭口间隙第一道环标准值 0.5mm0.75mm 第二道环标准值 0.85mm1.15mm 第三道环 0.5mm0.8mm,使用塞尺测量活塞环平面间隙(Piston Ring Agraffe Clearance)缸号道数123456789101112131415161234活塞环搭口间隙(Piston Ring Agraffe Clearance)缸号道数123456789101112131415161234附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.8 凸轮轴、摇臂测量记录表(NO: )Camshaft Rocker Measure Record船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米注:轴瓦间隙范围:0.04mm0.2mm注:轴向间隙范围:0.15mm0.35mm缸号No.项目(Item)12345678轴与轴瓦间隙(The Clearance of Camshaft Bearing)轴向间隙(Axes Favor Clear)缸号No项目(Item)910111213141516轴与轴瓦间隙(The Clearance of Camshaft Bearing)轴向间隙(Axes Favor Clear)缸号No项目(Item)12345678摇臂套间隙(Rocker Sheath)进气 (Gas in)进气 (Gas in)摇臂轴直径(Rocker Axes Diamente)摇臂轴间隙范围:0.028mm0.084mm缸号No.项目(Item)12345678摇臂套间隙(Rocker Sheath)进气 (Gas in)进气 (Gas in)摇臂轴直径(Rocker Axes Diamente)摇臂轴标准值为45.0000.013,摇臂轴轴套标准值为45.0560.015,摇臂轴实际测量值为45.000附记(Appendix):验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.9 柴油机声光报警及停车保护值的检测数据表Examine and Measure Datasheet of Diesel Engine Sound Light Alarm and Packing Protect Value检测名称实检数据调整后的实测数据Name of Examine and MeasureTrue Data of InspectionTrue Measure Data After Adjustment高水温报警值oCAlarm Value of High Water Temperature高水温停车值oCPacking Value of High Water Temperature低水位报警值Alarm Value of Low Water低油压停车保护值Packing Protect Value of Low Oil Press超速停车保护值Packing Protect of Overspeed怠速低油压保护值Packing Protect idel of Low Oil Press检测调整说明:(Explaination of Measure and Adjustment)检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):年 月 日 Date: / / /表B.10 喷油泵定时A值测量数据Test Data of Injector Pump A Value缸号No. 项目(Item)12345678调整前(Before Adjust)调整后(After Adjust)缸号No. 项目(Item)910111213141516调整前(Before Adjust)调整后(After Adjust)备注:校正对中: 径 轴0 0 表B.11 柴油机缸头压力试验(NO: )Pressure Test for Diesel Engine Cylinder Heads船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) Mpa名称 (Name)数量 (Quantity)试验时间 (Test Time)试验压力 (Test Pressure)试验结果 (Test Result)附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.12 柴油机负荷/调速试验记录表(NO: )Load and Actuator Test Record for Diesel Engine船名(Ship Name)设备名称(Name of Equipment)第 页(Page_)修船厂(Dockyard)日期(Date)单位(Unit) 毫米额定功率(Rated Power)额定转速(Rated Speed)机舱温度 oC序号No. 项目(Item)12345678910111213141516试验时间Min(Test Time)负荷 % (Load)转速rpm (Rate Speed)压力Pressure Mpa淡水(Fresh Water)海水(Sea Water)润滑油(Lubricant)摇臂油(Rockeroil)冷却油(Cooling Oil)扫气(Scavenging air)最大燃烧压力(A):压缩压力(B)1#A/B2#A/B3#A/B4#A/B5#A/B6#A/B附记(Appendix):检验员(Inspector): 验船师(Certification Authority): 船东代表(Owner):表B.13 更 换 材 料 清 单Materials and spare parts list日期(Date):序号 (No.)材料名称 (Name of Material)零件号 (Part No.)数量(Quantity)备注 (Remark)制表: 审核:
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