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Licensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSIBRITISH STANDARDBS EN14399-1:2005High-strength structural bolting assemblies for preloading Part 1: General requirementsThe European Standard EN 14399-1:2005 has the status of aBritish StandardICS 21.060.01 BS EN 14399-1:2005National forewordThis British Standard is the official English language version ofEN 14399-1:2005.EN 14339-1:2005 is a candidate “harmonized” European Standard and fully takes into account the requirements of the European Commission mandate M/120, Structural metallic products and ancillaries, given under the EU Construction Products Directive (89/106/EEC), and is intended to lead to CE marking. The date of applicability of EN 14399-1:2005 as a harmonized European Standard, i.e. the date after which this standard may be used for CE marking purposes, is subject to an announcement in the Official Journal of the European Communities.The Commission in consultation with Member States has agreed a transition period for the co-existence of harmonized European Standards and their corresponding national standard(s). It is intended that this period will comprise a period, usually nine months, after the date of availability of the European Standard, during which any required changes to national regulations are to be made, followed by a further period, usually of 12 months, for the implementation of CE marking. In this instance an application has been made to CEN for a two-year extended co-existence period, from September2005 to September 20071). At the end of the co-existence period, the national standard(s) will be declared obsolescent, and will be withdrawn on publication of Eurocode 3.EN 14399-1:2005 is the subject of transitional arrangements agreed under theCommission mandate. In the UK, the corresponding national standards are: BS 4395-1:1969, Specification for high strength friction grip bolts and associated nuts and washers for structural engineering Part 1: General grade; BS 4395-2:1969, Specification for high strength friction grip bolts and associated nuts and washers for structural engineering Part 2: Higher grade bolts and nuts and general trade washers2);and based on the applied-for transition period, it is planned thatBS 4395-1:1969 and BS 4395-2:1969 will be declared obsolescent in September20071), and then, together with BS 449 and BS 5950, will be withdrawn upon publication of Eurocode 3.BS 4395-1:1969 and BS 4395-2:1969 currently support BS 449 and BS 5950.NOTE This date is approximate. Users of this standard should contact BSI Customer Services for confirmation of withdrawal.1) CEN/TC 185/WG 6 has applied for a two-year extended co-existence period, to “September 2007”, and for a corrigendum to amend the second “September 2005” date in the Foreword toEN 14399-1:2005 to “September 2007”.2) Together with BS EN 14399-2:2005, BS EN 14399-3:2005, BS EN 14399-4:2005,BS EN 14399-5:2005 and BS EN 14399-6:2005, BS EN 14399-1:2005 supersedes BS 4395-1:1969 and BS 4395-2:1969.Licensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSIThis British Standard was published under the authority of the Standards Policy and Strategy Committeeon 7 October 2005 BSI 7 October 2005ISBN 0 580 46543 8Summary of pagesThis document comprises a front cover, page i, a blank page, an inside front cover, the EN title page, pages 2 to 22, an inside back cover and a back cover.The BSI copyright notice displayed in this document indicates when the document was last issued.Amd. No.DateCommentsAmendments issued since publicationLicensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSIBS EN 14399-1:2005The UK participation in the preparation of EN 14399-1 was entrusted by Technical Committee FME/9, Nuts, bolts and accessories/Steering Committee, to its Subcommittee, FME/9/1, Materials, which has the responsibility to:aid enquirers to understand the text;present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed;monitor related international and European developments and promulgate them in the UK.A list of organizations represented on this subcommittee can be obtained on request to its secretary.Additional InformationThis part of BS EN 14399 is one of several parts that comprise the BS EN 14399 series of standards. BS EN 14399-1 provides the general requirements to which the other parts, which provide specific requirements regarding manufacture, materials and testing, relate.Cross-referencesThe British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard does not of itself confer immunity from legal obligations.iblankLicensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSIEUROPEAN STANDARD NORME EUROPENNEEUROPISCHE NORMEN 14399-1March 2005ICS English versionHigh-strength structural bolting assemblies for preloading - Part1: General requirementsBoulonnerie de construction mtallique haute rsistance apte la prcontrainte - Partie 1: Exigences gnralesGarnituren fr hochfeste planmig vorspannbare Schraubenverbindungen fr den Metallbau - Teil 1: Allgemeine AnforderungenThis European Standard was approved by CEN on 3 February 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATION C O M I T EUR O P EN DE NOR M A L I S A TI ON EUR O P I S C H ES KOM I TEE F R NOR M UNG Management Centre: rue de Stassart, 36 B-1050 BrusselsLicensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSI 2005 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members.Ref. No. EN 14399-1:2005: ELicensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSIContentsPageForeword. 3Introduction . 41Scope . 52Normative references . 53Terms and definitions . 54Requirements . 65Testing for conformity evaluation . 96Evaluation of conformity. 117Documentation of test results . 16Annex ZA (informative) Clauses of this European Standard addressing the provisions of EUConstruction Products Directive (89/106/EEC). 17Bibliography . 22Licensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSIForewordThis document (EN 14399-1:2005) has been prepared by Technical Committee CEN/TC 185, Threaded and non- threaded mechanical fasteners and accessories, the secretariat of which is held by DIN.This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2005, and conflicting national standards shall be withdrawn at the lat- est by September 2005.This document has been prepared under a mandate given to CEN by the European Commission and the EuropeanFree Trade Association, and supports essential requirements of EC Directive(s).For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This document includes a BibliographyAccording to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun- tries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Esto- nia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.Licensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSIIntroductionThis document on structural bolting reflects the situation in Europe where two technical solutions exist to achieve the necessary ductility of bolt/nut/washer assemblies. These solutions utilize different systems (HR and HV) of bolt/nut/washer assemblies, see Table 1. Both systems are well proved and it is up to the experts responsible for structural bolting whether they use the one or the other system.It is, however, important for the performance of the assembly to avoid mixing up the components of both systems. Therefore, the bolts and nuts for both systems are standardized in one single part of this European Standard each and the marking of the components of the same system is uniform.Table 1 Systems of bolt/nut/washer assembliesBolt/nut/washer assembly System HRBolt/nut/washer assembly System HVGeneral require- mentsEN 14399-1Bolt/nut assemblyEN 14399-3EN 14399-4MarkingHRHVProperty classes/10/10Washer(s)EN 14399-5 or EN 14399-6EN 14399-5 orEN 14399-6MarkingHHSuitability test for preloadingEN 14399-2EN 14399-2Preloaded bolted assemblies are very sensitive to differences in manufacture and lubrication. Therefore it is important that the assembly is supplied by one manufacturer who is always responsible for the function of the assembly.For the same reason it is important that coating of the assembly is under the control of one manufacturer.Beside the mechanical properties of the components the functionality of the assembly requires that the specified preload can be achieved if the assembly is tightened with a suitable procedure. For this purpose a test method for the suitability of the components for preloading was created which will demonstrate whether the function of the assembly is fulfilled.For the time being, the product standards EN 14399-3 to EN 14399-6 are the only European Standards which have regard to the general requirements of EN 14399-1. However, further product standards on fit bolts, countersunk head bolts, and load indicating washersfor the use in high strength structural bolting for preloading are under preparation.Licensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSI1ScopeThis document specifies the general requirements for the components of bolt/nut/washer(s) assemblies for high- strength structural bolting, which are suitable for preloading, and for the assemblies themselves.Examples for components which fulfil the requirements of this document are specified in EN 14399-3, EN 14399-4, EN 14399-5 and EN 14399-6.NOTEFor clauses of this document addressing the provisions of the EU Construction Products Directive, see Annex ZA.2Normative referencesThe following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ENV 1090-1:1996, Execution of steel structures Part 1: General rules and rules for buildings.EN 10045-1, Metallic materials Charpy impact test Part 1: Test method.EN 10204, Metallic products Types of inspection documents.EN 14399-2, High-strength structural bolting for preloading Part 2: Suitability test for preloading.EN 14399-3, High-strength structural bolting for preloading Part 3: System HR Hexagon bolt and nut assem- blies.EN 14399-4, High-strength structural bolting for preloading Part 4: System HV Hexagon bolt and nut assem- blies.EN 14399-5, High-strength structural bolting for preloading Part 5: Plain washers.EN 14399-6, High-strength structural bolting for preloading Part 6: Plain chamfered washers.EN 20225, Fasteners Bolts, screws, studs and nuts Symbols and designation of dimensions (ISO 225:1983).EN 20898-2, Mechanical properties of fasteners Part 2: Nuts with specified proof load values Coarse thread(ISO 898-2:1992).EN ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs (ISO 898-1:1999).EN ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method (ISO 6507-1:1997). EN ISO 9001, Quality management systems Requirements (ISO 9001:2000).3Terms and definitionsFor the purposes of this document, the terms and definitions given in Guide to the Implementation of DirectivesBased on the New Approach and Global Approach and ENV 1090-1:1996 and the following apply.3.1 assemblycomprises matching bolt, nut and necessary washer(s)Licensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSImanufacturing lotquantity of fasteners of a single designation including product grade, property class and size1), manufactured from bar, wire, rod or flat product from a single cast, processed through the same or similar steps at the same time or over a continuous time period through the same heat treatment and/or coating process, if anyNOTE 1Same heat treatment or coating process means:for a continuous process, the same treatment cycle without any setting modification; for a discontinuous process, the same treatment cycle for identical consecutive loads (batches).NOTE 2The manufacturing lot may be split into a number of manufacturing batches for processing purposes and then reas- sembled into the same manufacturing lot.NOTE 3Adapted from ISO 15330.assembly lotassemblies supplied together as a set comprising: bolts from a single manufacturing lot; nuts from a single manufacturing lot; washers from a single manufacturing lotextended assembly lotmanufacturing lot of that component that mainly influences the result of the suitability test combined with the other components from the same supplier chosen by a documented methodNOTEThe component with the main influence is determined on the basis of test results.4Requirements4.1Ordering informationAt the time of order the manufacturer shall obtain the following information:a)the quantities to be delivered, b)the product designation,c)the k-class according to 4.4.4; if no k-class is specified, k-class K0 applies,d)Others requirements as agreed between the supplier and purchaser (for example: low temperature require- ments), in so far they do not conflict with regulatory requirements.4.2Manufacturing process4.2.1Dangerous substancesMaterials used in products shall not release any dangerous substances in excess of the maximum permitted levels specified in a relevant European Standard for the material or permitted in the national regulations of the member state of destination.1) Size of a bolt means thread diameter and length.Licensed Copy: na na, University of Central Lancashire JISC, Wed Feb 08 08:13:40 GMT 2006, Uncontrolled Copy, (c) BSI4.2.2NutsHot dip galvanized nuts shall be galvanized before they are threaded. Nuts shall not be re-threaded.4.2.3BoltsThe manufacturing process for bolts of property class 10.9 shall take due care of the risk of hydrogen embrittlement, especially during the coating process. Appropriate additional process should be considered when the risk of hydrogen embrittlement cannot be avoided.Bolts of property clas shall have rolled threads.4.2.4Finish and coatingFinish and coating shall be as specified in the relevant part of this document.Coatings of all components of an assembly shall be compatible and shall have similar corrosion resistance. Hot dip galvanizing of each component shall be under the control of the manufacturer of the assemblies.4.3Delivery conditionsAll fasteners shall be supplied to the purchaser either in the original unopened, single sealed container or alternatively in separate sealed containers of the manufacturer of the assemblies.The suitability for preloading of the elements in an assembly supplied to the purchaser shall be assured by the suitability test in accordance with EN 14399-2. The manufacturer of the assembly shall specify the suitable methods for tightening in accordance with ENV 1090-1.Assemblies shall be supplied in one of the following alternatives:a)Bolts, nuts and washers supplied by one manuf
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